So some of you may have read from the intro to the trip
report for the graduation trip to the Smoky Mountains for Daniel where I had new suspension installed on my GS and the new front shock ended up being defective. The repaired shock arrived the day after we returned from the trip. It took me a week to build up the motivation to start the process of tearing the bike apart so I could access the top mounting bolt. It can never be easy...
My “assistant”
Checked for continuity before installing. Getting meter probes down in there and maintaining contact with the leads while trying to hold everything was a challenge!
The threaded insert at the back right end of the gas tank started spinning in place!? I could not pry it out. Turns out there is a lip around the bottom preventing them from being able to pull out. It spun so freely that I didn’t bother breaking out the impact wrench. So I posted on Advrider asking for advice. The best solution I saw was to just cut the head of the bolt and turn it into a 1/4 turn fastener. It was late. I was tired. I went to bed and slept on it.
Saturday I mowed the yard for the first time since the end of April. It was impossible to do earlier because of all the rain the first two weeks of May, around 26”!! Then we were gone for two weeks for the trip. It rained another 7-8” while we were gone
I tried mowing shortly after we got back and promptly got the mower seriously stuck. Then it rained some more. After maybe 5 days, it had finally stopped raining and dried out enough that I was able to extricate the mower and spend all afternoon mowing. The grass was THICK and literally over two feet tall. My big Kubota 220 zero turn got it done after I raised the deck to 3”. Even then I had to go really slow and make 3-4 passes to get it cut even remotely even. This had me feeling productive so I decided to go with that momentum and revisit my bike…
The results of my Dremelling (is that a legit verb?)
Pry mark from early attempts with screw driver
Gas tank and bodywork removed, but still had to pull the air box back for access
Used the rubber mallet as an assistant’s hand to keep air box out of the way. I was just able to get my cheater bar on the wrench and get ONE click of rotation each time. It took a while
Once the top bolt was loose, the swap was quick and easy! Then started the process of remembering where all the various little screws, plastic rivets, and electrical plugs went. And… one of those little screws fell down inside the bodywork
And… ultimately I had to remove everything on the right side to find it and get access to it. And… start that whole inane process's again. I’d like to have a few words with the engineers at BMW
The new 1/4 turn fastener. I put a dab of anti-seize on the other threaded inserts for good measure.
Finally back together and ready to ride some time after midnight. Daniel was helping Sarah put new sprocket and a chain on her bike, so I did a bit of detailing on the GS with some Honda Pro Polish.
High and low speed damping circuits for front and rear shocks.
The Sunday ride after church was great. I headed to Mallet Bros BBQ in Iola for lunch. They close at 2:00pm. I got there at 1:45pm. The only vehicle was a lonely old KLR 650. Inside I spotted the owner as I placed my order. When I got my food, I asked him if he minded me joining him. We got booted out a few minutes after 2:00, but then sat at the picnic table outside under the oak trees visiting until a bit after 3:00! His name was Sam Holletts (not sure on spelling of last name). He was 71 and still riding
I told him about the forum and gave him my contact info. Then we headed our separate ways. I still had some tweaking to do on the suspension settings.
I headed out of Iola on the backroads toward the Navasota River bottoms. I had gone up a click on the front low speed and down two on the front high speed adjusters. This made the front end firm on the smoother stuff and smooth on the sharper hitting rough stuff. Now, instead of the impacts rocking the bike back and forth like a rocking horse, it just glided through the rough stuff like it wasn’t there! It was REALLY making me wish I’d had it installed for our trip!!
The other effect of the suspension was to throw off my feel/sense of speed. At one point I happened to glance down at my GPS and realized I was hauling a bit faster than was prudent for these roads. Seeing deer out here during the day was not uncommon. I've had several unfortunate deer encounters on a bike over the years and they were not fun! No sooner had that thought finished forming in my mind, an adult deer shot out of the high grass on my left, cutting straight across the road into the high grass on the right. I had already begun rolling off to slow down but didn’t even remotely have time to hit the brakes. I missed its hindquarters by a foot or so!! Amazingly, it managed to turn on a dime and started pacing me for about 20 yards before finding the hole in the tree line it was looking for and then disappeared.
Message received
I rode slower the rest of the day.
Bridge southwest of Bedias has been repaired.
I am very happy with the improvement of the bike’s handling, on pavement and dirt. It wasn’t cheap, but it was worth it. It probably saved me from trying to rationalize buying a used 1250 Rallye